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Manufacturing technology

Automation solutions in manufacturing and production are an important part of our range of services. Our many years of experience in the automotive and consumer goods production sectors combine concepts for absolutely special applications and proven state-of-the-art methods. The following applications are representative:

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01
Assembly systems
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02
Programming and parameterization technology for electronic assemblies
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03
High-performance spindles
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04
Magnetizing systems
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05
Pole systems for piezo actuators
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06
Automatic flash processes, inline programming
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07
High-performance spindles
01
Assembly systems

Assembly technology is an important part of our production equipment. Together with our testing systems, they form a cost-effective combination for your production processes.

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02
Programming and parameterization technology for electronic assemblies

Product versions are increasingly being created through software parameterization on one and the same hardware platform. To minimize warehousing and support just-in-time production, electronic assemblies are increasingly being programmed and parameterized with our systems immediately before assembly. Close integration with our testing technology also enables the optimum parameter set to be selected based on the sample. We also offer our customers the integration of flash processes into the production and testing process. This enables you to write (flash) control units (ECUs) of your complete product after production has been completed. Modified product configurations or functional enhancements can thus be implemented more easily through firmware updates directly in the production line.

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03
High-performance spindles

Our high-performance spindles are primarily used in special applications thanks to the combination of special properties. Tailored to your application, we realize

  • small sizes thanks to a specially developed bearing arrangement
  • high speeds
  • High temperature resistance
  • High radial and axial load capacity
  • Integration of telemetric measuring channels (torque, temperature, pressure, …)
  • Vibration monitoring for emergency shutdown

In the event of sudden imbalances, we can equip our systems with safety bearings to protect the functional components.

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04
Magnetizing systems
Magnetisierung

The assembly of already magnetized individual parts is usually unfavourable, often not possible at all, due to the counterforces acting in the process. In these cases, the ferromagnetic elements in our systems are only magnetized in their final arrangement after assembly. The necessary magnetization and measuring technology must be tailored to both the component geometry and the properties of the material. Using self-optimizing control technology, the wide range of key parameters of the starting material is automatically compensated for without the need to manually adjust process parameters.

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05
Pole systems for piezo actuators

We have been developing poling systems for piezo actuators for many years, often in conjunction with corresponding final testing and reference measuring systems. The poling systems are based on technology developed in-house or integrate user-specific hardware specifications. The corresponding product spectrum also ranges from pure piezo stacks to fully assembled drive and functional units (e.g. injection systems).

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06
Automatic flash processes, inline programming

We also offer our customers the integration of flash processes into the production and testing process.

This gives you the option of writing (flashing) control units (ECUs) of your complete product after production is complete. This means that your end product can be configured and calibrated in its assembled state, which means that fewer different individual components need to be kept in stock.

Our experience with common industrial interfaces and protocols enables us to program and parameterize your product in our systems automatically and during production. Modified product configurations or functional enhancements can therefore be implemented more easily by means of firmware updates directly in the production line.

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07
High-performance spindles

Our high-performance spindles are primarily used in special applications thanks to the combination of special properties. Tailored to your application, we realize

  • small sizes thanks to a specially developed bearing arrangement
  • high speeds
  • High temperature resistance
  • High radial and axial load capacity
  • Integration of telemetric measuring channels (torque, temperature, pressure, …)
  • Vibration monitoring for emergency shutdown

In the event of sudden imbalances, we can equip our systems with safety bearings to protect the functional components.

Read more

Take advantage of our service options.

Logo der ELWI Automation GmbH
Address
ELWI Automation GmbH
Ringstraße 39
01468 Moritzburg
Phone
+49 (0) 351 / 481 02 - 0
E-Mail
info@elwi-automation.de
© 2025 ELWI Automation GmbH
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