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Testing Systems

Depending on the desired degree of automation, we supply the complete spectrum from simple testing devices and manual test stations to highly complex automatic testing machines. Our systems can be stand-alone solutions or integral components of complete lines. Our innovative and customer-specific solutions enable us to achieve the highest degree of efficiency and effectiveness.

Our test systems guarantee 100% quality control, in which all measurement and test results can be tested for plausibility and permanently stored in a database. Coupling to higher-level company networks and their product databases is also possible. To ensure a high level of measurement reliability, our systems enable cyclical automatic verification and calibration of the measurement technology used.

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01
End-Of-Line test
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02
Helium Leckage Test
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03
Characteristic curve test
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04
Durability test
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05
Load test
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06
Electrical, mechanical and fluid measurement systems
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07
Automatic optical inspections
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08
Vibration systems
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09
Destruction test
01
End-Of-Line test

Whether automotive suppliers, manufacturers of hand-held power tools or consumer goods brands - many leading companies worldwide use end-of-line testers from our company to ensure the consistent quality of their products.

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The following are representative of the range of products to be tested

  • Water circulation pumps
  • Temperature and pressure sensors
  • Impact drills
  • Battery systems for electric cars
  • Electricity meter relays
  • Piezo drives
  • Solar modules
  • household appliances

and many other products. Our systems can of course be designed to be ESD-compliant.

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02
Helium Leckage Test

With the ability to detect even the smallest leaks, our testers impressively safeguard the integrity of your products. This is particularly crucial in industries where minimal leaks can have serious consequences. Our helium leak testers are available as laboratory test benches, semi-automated manual workstations or fully automated test cells. They are not just an instrument, but an investment in the safety of your products and the efficiency of your production, providing a precise and reliable solution to detect potential risks at an early stage and maintain quality standards.

Rely on our technology to secure the future of your production. Invest in the success of your business with our helium leak tester - for maximum accuracy and unsurpassed quality assurance.

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03
Characteristic curve test

Characteristic curve test benches are indispensable tools for research and development as well as for quality assurance during the production process.

The requirements vary depending on the application

  • Automatic processes for the efficient testing of large quantities, for example in incoming goods inspection
  • Freely programmable step sequences by the user, for example for endurance tests
  • Complete manual control of all control variables for development support

Our test systems guarantee 100% quality control, in which all measurement and test results can be tested for plausibility and permanently stored in a database. Coupling to higher-level company networks and their product databases is also possible. To ensure a high level of measurement reliability, our systems enable cyclical automatic verification and calibration of the measurement technology used.

Read more
04
Durability test

Our service life test systems simulate the running performance of a product over its entire service life in the shortest possible time. This means that the guaranteed properties can be verified over the long term during development and production. Furthermore, the effects of modified components and materials on wear and failure rates can be investigated.

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05
Load test

Whether testing changing material properties in our climate simulators, random sample tests in the flow channel or continuous load simulations - our load testing systems can be carried out in the smallest of spaces, directly in your production or development department.

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06
Electrical, mechanical and fluid measurement systems

Comprehensive testing tasks require the simultaneous realization, measurement and evaluation of electrical, mechanical and fluid engineering sub-processes. If you look at a test bench for electric pumps, for example, you can clearly see the energy flow via the interlinking of current and voltage, torque and speed as well as pressure and flow rate. It is important to create the necessary process conditions as well as to record, evaluate and archive all measured variables synchronously and with the required precision.

We realize such test benches for a wide variety of test media, performance classes and temperature ranges.

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07
Automatic optical inspections

We reproducibly test visual quality features that can traditionally only be assessed subjectively in automatic processes. Depending on the requirements, we use established camera systems or vision sensors. As their evaluation options are not sufficient in some special applications, we develop appropriate algorithms in-house that go beyond the limitations of pure parameterization. However, the key to successful optical evaluation is optimum lighting. We have many years of experience with a wide variety of systems and approaches.

Typical tasks include

  • Checking joining processes in assembly systems
  • Checking the alignment of connector pins
  • Detection of surface defects
  • Evaluation of soldering and welding processes
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08
Vibration systems

We often use the results of vibration analyses to assess rotating components in electric motors, pumps and gearboxes. The sensors required for this can either be permanently installed for long-term tests or adapted to the optimum position on the test specimen during the production process - largely decoupled from ambient noise.

For example, after assembly we check

  • the joining of bearings in accordance with the drawing
  • the presence of imbalances
  • the presence of lubricants
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09
Destruction test

Our customers use destructive testing systems to determine the maximum performance parameters during product development. High rotational speeds and the resulting forces and imbalances pose a particular challenge, for example.

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Take advantage of our service options.

Logo der ELWI Automation GmbH
Address
ELWI Automation GmbH
Ringstraße 39
01468 Moritzburg
Phone
+49 (0) 351 / 481 02 - 0
E-Mail
info@elwi-automation.de
© 2025 ELWI Automation GmbH
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